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Call Us. Email Us. Visit Us. 1.800.752.0556 770.532.7736 Contact Us Online 2503 Monroe Drive Gainesville, GA 30507 |
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Technical Tips & Information
Construction Projects Single Source Responsibility
Low Overhead Means You Save MoneyWe operate our business from a 5,000 square foot office warehouse in Gainesville, Georgia. Our staff is well trained and devotes all of their energy and effort to meet your requirements and save your company money. We have been in business since 1987 and coupled with over 40 years of experience and contacts, we can find the right combination of products and manpower to accomplish your project goals at a lower cost. We utilize subcontractors we have worked with for many years who are honest, skilled and know how to do your project properly. No matter if it is boiler service, piping work, stainless steel or certified welding, insulation, instrumentation calibration, repairs and so much more, we can do your project on time and on budget.
Work Done Within Your Cost and Schedule Requirements
We can provide the full design and equipment package to improve your plant productivity along with the analysis to evaluate project payback. At that point, you can use your favorite local contractor for installation or use our sub-contractors to arrive at a single source price for the project. In either case, we will follow through with your project to insure it is completed on time and on budget. Payment schedules can be set up to meet your project cash flow requirements. With single source responsibility, you also save valuable project dollars since we operate with lower overheads than large organizations.
We can provide an extensive reference list for you to contact if desired.
A Sampling of Capabilities and Projects Include:
1. Coats and Clark-Albany, GA: Design, provide equipment and installation of (5) new 300 HP steam boilers to replace an existing coal fired plant. Fuel costs, emissions, and operating reduced.
2. ADTRAN-Huntsville, AL: Conversion of individual production vacuum pumps to a PLC based central vacuum system to increase efficiency, reduce noise and air conditioning loads and provide system backup.
3. Southern Veneer, Fitzgerald, GA: Design, provide equipment and installation of (2) 300 HP boilers to replace a wood fired boiler converted to gas operation. Fuel costs, emissions, and operating reduced.
4. Georgia Pacific, Monticello, GA: Design, provide equipment and installation of a new cascade flash recovery steam system to improve dryer output, control and reduce fuel costs.
5. DSM Chemical: Two year program to train plant personnel and provide equipment to improve steam system efficiency with a goal to cut steam costs by over 15% per year.
6. Weyerhaeuser, Griffin GA & Newton, SC: Design, provide equipment and installation of new condensate recovery systems for corrugating systems. Improve product quality, increase machine speeds and reduce energy costs.
7. Carlisle Rubber (Trintex), Bowden, GA: Design, provide equipment and installation of a new 300 HP high pressure steam boiler to reduce fuel use and provide back-up for plant operations. On-going perpetual steam trap test and overhaul program to reduce fuel consumption. Design, provide equipment, and installation of a HP condensate waste heat recovery system.
7. Quaker Foods (Gatorade), Atlanta, GA: Design and provide equipment of condensate recovery equipment to correct costly maintenance and repairs incurred errors made during original plant construction.
8. Walton Press, Monroe, GA: Design and provide equipment for a centralized vacuum and compressed air system to improve efficiency, cut air conditioning loads, and reduce operating costs.
8. Trojan Battery, Lithonia, GA: Design, provide equipment and installation of a high speed blower based air knife system to improve drying of batteries prior to packaging and shipment.
10. Cheatham Chemical, Stone Mountain, GA: Design, provide equipment and installation of condensate return equipment in a chemical storage area. Design provide equipment and installation of automated steam and chilled water control systems on production equipment.
11. Yamaha Motor Corporation, Newnan, GA: Design and provide equipment for a new steam and condensate recovery system to improve product quality while reducing operating costs and maintenance.
12. Micon Packaging, Tampa, FL: Design and provide equipment for a new condensate recovery system to eliminate loss of 5,000 gallons per day of water. Improve quality and speed of machine while reducing fuel costs.
13. Geo Chemical, Cedartown, GA: Audit of steam system, steam traps and condensate return system to establish a program to improve plant productivity and reduce operating costs.
14. Sony Corporation, Carrollton, GA: Design, provide equipment and installation of (3) 300 HP steam boilers as well as a rebuild of boiler auxiliaries. Installed metering equipment to monitor and manage results. Fuel costs lowered 25% per year.
Energy costs at best will remain stable at current levels and at worst continue to increase. This short list of projects were paid back in any where from a few months to two years maximum based on energy savings, improvements in product quality, production increases, and reduced maintenance costs. If we feel that we cannot improve your process or your efficiency, we will tell you so up front.